Band wabona ukuba metal. Lo matshini ukusika metal

Bandsaw but is a izixhobo oluphezulu lwe onoxanduva lokwenza iqela lemisebenzi, nangokukrola ethile nangokukrola zesinyithi ezahlukeneyo izinto eziphakamileyo-amandla ixesha elide. Olu hlobo kwezixhobo isetyenziswa kakhulu ngempumelelo kunye nokuveliswa izakhiwo yentsimbi, kwaye kwishishini lokwakha ukwenza cut ngokukhawuleza nasiphi na isixhobo. Ngokusetyenziswa estrip sentsimbi obhityileyo evaliweyo ezisebenza ekugawuleni njengelungu band isarha, i workpiece wabona ngokupheleleyo umgca othe ngqo.

iimpawu device

Xa siqwalasela manual bandsaw metal ngokweenkcukacha, uyafana nje jigsaw, njengoko umsebenzi wabo scheme efanayo. Inye kuphela umahluko - ilaphu evaliweyo eziqhagamshelene ukuwelda kwi umsesane, akuthethi bangasabeli, kwaye aya pulleys ezimbini kwicala elinye. Le ndlela traffic iqinisekisa ubomi elide eli laphu ibhanti kwaye uthintele isarha yaba buthuntu kakhulu ngokukhawuleza. Kungenxa yoko le nto ukuba band wabona koomatshini musa buthuntu ngokukhawuleza kakhulu, oko kukuthi, akukho mfuneko yokuba kufakwe rhoqo kakhulu. Nzulu lirhabaxa ukusika moya ishenxisa imfuneko mveliso lonyango umphezulu iphele.

Xa usebenzisa umatshini ngesandla-sawing ngenxa metal ukusika liqengqiwe, iiprofayili kunye nemibhobho ziya kuba umgangatho uphezulu. Ngenxa kuyilo ekhethekileyo zento kunokwenzeka ukunciphisa ukusetyenziswa kwamandla yombane, kwakunye ukuba kuncitshiswe ilahleko izinto zexabiso. Oku kuphunyezwa yi kukuba nangokukrola metal kule meko yenziwe nge kerf ubuncinane. Yiloo nto aba matshini baya kusetyenziswa apho imisebenzi yenziwa, ebandakanya nangokukrola zesinyithi zexabiso kunye aluminiyamu, kwakunye iindawo ngeendonga ezibhityileyo.

Ukusebenza kwezixhobo band

Ukuba ufuna isarha lomvuzo metal, ngoko ufanele wazi ukuba imarike ugcwele okwangoku izixhobo nolusebenza kwimo yokusebenza ngesandla, sokuzifaka okanye eziphantse-automatic. izixhobo ngesandla kulula ukuyisebenzisa, i inokuthenjwa, ngenxa yokuba uyilo sawo ubunzima izinto ze-elektroniki, ngokufuthi nokudiliza. umsebenzi wabo wenziwa kunye, amandla ethile kwangaphambili nesantya kwangaphambili.

imishini bekukubi

Ezi zixhobo igama labo ngenxa yokuba nangokukrola workpieces wentsimbi ikhutshwa phandle ngabo ngenxa ubunzima console kuxinzelelo izinto ezenziwayo. Kuba ngokulungisa isantya iisilinda hydraulic uxanduva bevala, umcephe wokunyusa. Ngokungafaniyo iribhoni ukuyiyeka sikuko yokuba ikhaba izinyo pitch ixhomekeke kwi profile made.

Ukwenziwa kumatshini tape ziyahluka kakhulu. Le bemfuno kwenza kube lula ukubona ezinye iintlobo zoomatshini.

Console umatshini ukusika isinyithi. Kulo mzekelo isakhelo wabona (console) yenza intshukumo yi lomnyango. Ezi imizekelo zisetyenziselwa njengogwali ukusika, iprofayili ezimilise, ezikumgangatho ophezulu kaloliwe ngokuqhubekayo.

Column abangatshatanga, kunye zomhlathi ezimbini-gantry. Uhlobo lokuqala lubonakala ngokuba isakhelo isarha oxwesileyo elehla ecaleni yokubeka. Isakhelo ikholam kabini yenza intshukumo ecaleni iikholam ezimbini. Zisetyenziswa ikakhulu ngenxa ukusika kwi-engile kunye nokusebenza ezintsonkothileyo. oomatshini Gantry zenziwe ngohlobo itafile gantry elimisiweyo. Esi sixhobo lisetyenziswa ngexesha lomsebenzi kunye izinto ekunzima ukuphatha.

Nkqo band wabona ukuba metal. Ingasetyenziswa nayiphi na imida esikiweyo metal, ngqo okanye ukugoba. Kulo mzekelo, i workpiece sidla ngesandla kuloo mmandla oluphangelayo, kwaye isakhelo wabona kuhlala kulungisiwe.

umatshini rotary oxwesileyo ukusika isinyithi. Kulo mzekelo, ujikeleziso isakhelo lwenziwa kuyi- axis kumacala omnye okanye emibini malunga ekujikeni izinto ngqo esiqwini. Le kuyilo unika ithuba ukuphumeza cuts kwi-engile ezahlukeneyo, kwakunye ukufuduka lwephanyazo ahlabayo-engile.

izixhobo eziluncedo

Bandsaw metal has a lot of Kuyinzuzo kuthelekiswa kunoogxa ezintsonkothileyo akhutshwa kwixesha langaphambili, lixesha yokuziphatha. Ukucanda ukuchaneka kwisixhobo ezifana phezulu kangangoko kunokwenzeka, kwaye umphezulu eliphuma eliphezulu kakhulu. Ngumvelisi ngenxa yokufumana imali okubonakalayo eziphathekayo, kwaye ubukho kwisiza Isipha ukusika kunye nicks nga kulityalwa. Izixhobo uhlobo echazwe ivumela yokuphatha workpieces ipakethe. Nayo unqanyulwe njenge lothuli tube eqhelekileyo, kunye preform okuqinileyo. Bandsaw metal luphawulwa imizi-, ngokwenjenjalo kuqinisekiswe inkqubela kakuhle kwiwebhu kunye nomsebenzisi eliphezulu yokusebenza. Le ndlela isetyenziswa ixesha elide ngenxa yobukho kwe-injini.

isimiso ukusebenza

Zonke iingcinga kolu didi babesebenzisa mgaqo yokusebenza: umqhubi ukuseta ngesandla ukuba workpiece kumatshini, emva kokuba ondliwa kude ime, uze emva koko kwenzeka ngokuzenzekelayo Umjikelo wonke eziquka izinto uqinisa, ephakamisa isakhelo enizibonileyo inowuthi yayo, unclamping. Le izixhobo lubonakala ngokuba imveliso ephakamileyo kunye nesakhono ukuze zisebenze ngendlela imithwalo kakuhle enzima kwibetshi okanye iyunithi yemveliso encinane. Njengoko ukusika indawo yomatshini ezisetyenzisiweyo iribhoni sentsimbi olulingana encinane. Kolunye Iikona alo amazinyo, yaye kuthiwa bawasika, okanye ngaphambili kunye nezinye - umva.

imishini ukuqashwa

Oomashini ezisebenza okusilelayo metal zisetyenziswa kakhulu inxaxheba entsimini ngezobunjineli. zisetyenziselwa ukusika izinyithi nonferrous, imibhobho iprofayile ezimise ubukhulu, kwakunye oluqhubekayo liqengqiwe. Phakathi zalo eziluncedo ziquka ukuchana enkulu, imveliso yelizwe, kunciphisa ukusetyenziswa izinto. iisarha lomvuzo metal, ixabiso apho eliphezulu ngokwaneleyo ukuze imodeli lincinane iqala ngentsimbi 28,000 engange, ukuvumela ukuba afumane imveliso izixa ezikhulu kwemveliso, kunye ukuqinisekisa ukuqina iisarha xa kwimeko ukhetho olufanelekileyo ngezinto ukuphathwa.

Izinto eziluncedo ze usebenzise

Xa workpieces kukho inani Kuyinzuzo na iisarha Band:

- eliphezulu-ngqo ukusika;

- umgangatho wobuso aqingqiweyo ifunyenwe;

- ubuncinane kerf ububanzi, apho nentabalala yezinto eziphathekayo ngokoqoqosho kakhulu;

- ukuvuna okusilelayo imibekelelo.

Ukuba imveliso ekhoyo ifuna ukulungiswa okanye ukuphuculwa, eyona ekunene uya kuba ukukhethwa iisarha band semi-automatic.

izixhobo oluzenzekelayo

Kulo mqathango luphawulwa ukubandakanyeka operator encinci kwinkqubo, leyo lula kakhulu umsebenzi. Ukulawula izixhobo ezisetyenziswayo kwinkqubo CNC ngokuzimeleyo ubala zonke iindlela eziyimfuneko amanyathelo. Xa ngobuninzi oluzenzekelayo band babona ukuba metal sizibonakalisa kwi okusemandleni alo. Iyahlala nokuthembeka iindawo, ukwanda ukuchaneka umsebenzi kunye nomgangatho ophezulu aqingqiweyo ivumela ukuqonda ngoncedo imisebenzi enzima.

oomatshini column ezimbini-semi-automatic

Ezi zixhobo a ukusebenza eliphezulu, kwaye sebenzisa ngayo ngokuyintloko ukuba ukusetyenziswa kunye yodidi ezahlukeneyo kunye aluminium. Ngokukodwa, yemizamo yabo lwenziwa kusetyenziswa umvuzo metal eqinileyo kunye nezinto zabo ubukhulu mkhulu kakhulu. zisetyenziselwa izinto zibhityile Undibiyele: profiles, imibhobho nezinye.

ikakhulu

Njengokuba amacandelo yenethiwekhi obumbaxa kwikholam band wabona oomatshini zinzima-umsebenzi cast yentsimbi. Ezi nkundla ke zenzelwe ukuba ukukhusela ngelaphu ukusuka lokungcangcazela incinane, kuquka ungakubhabhisa omeleleyo amaqhuma. Movement of ingalo iya kusiwa izikhokhelo-digit ezine. La malungu ebalasele umthamo umthwalo kakhulu, nto leyo evumela ukuba ukusebenza ngempumelelo kunye forgings, izinto ezinkulu, kwakunye nezinye izinto. Ukusebenza kwezixhobo kumjikelo semi-oluzenzekelayo inikwa ngumntu inkqubo ekhethekileyo ngamanzi, luphawulwa phambi kolawulo yombane.

oomatshini-column ezimbini semi-oluzenzekelayo ukusika perpendicularly

Olu hlobo kwezixhobo luphawulwa bubukho yesakhelo isarha, zingqengqisiweyo. Xa umsebenzi ebekwe yi umqhubi, lwesi sakhi ityhalela phakathi iperi kwezibonda amalungiselelo nkqo. Saw isakhelo kwisakhelo machine ifaka i uxhulumaniso eshukumayo. nokoma yayo kunye ukuthembeka iinxalenye esetyenzisiweyo ukwenza uxinzelelo phezulu workpiece, apho ijoliswe ngokucace kangangoko kunokwenzeka.

oomatshini enzima ukusika workpieces kunye nemilinganiselo elikhulu

Ukucutha Umatshini data ukuqina ikuvumela ukuba usebenzise kwabo ukusika iziqwenga zobukhulu ezinkulu zokufunda, leyo baphathwa kakubi. Le izixhobo lisetyenziswa ematyeni zentsimbi. Kwakhona, iivenkile zisetyenziswa ukugcina iintsimbi. Ukongeza, ukuba ingasetyenziswa ezivenkileni, kwiindawo nokuthengwa iintlobo ezahlukeneyo zamashishini eziphakamileyo zobugcisa, apho ukugqibezela umsebenzi efunekayo komsebenzi liphezulu yokubeka ngamnye izixhobo.

Iimpawu lomsebenzi koomatshini

Umsebenzi kwibhendi manual wabona kumatshini - le nkqubo kunokuba nzima ixesha elide, njengoko yonke imisebenzi, ingakumbi eligaqa aphe umbandela kule ndawo ukusika, ukuvula, uhle ukuphakamisa yesakhelo isarha, i ukuqina ngeesarha ngoko wenza umsebenzi ngokwakhe. Ngoko ke, ukuba adla ngokusetyenziswa iyunithi yemveliso asakhasayo kunye apho uphawu umqulu encinane kwimveliso. Pila iteyipu izixhobo machine, kulo mzekelo, kakhulu, wasebenzisa uhlobo.

Umsebenzi kwi umatshini okuzenzelekayo kulula kakhulu, ekubeni kufuneka kuphela ukuqhuba ngesandla le workpiece. Le izixhobo kufanelekile ukusebenzisa nkqu thotho esiphakathi. Ukuba sithetha oomatshini abazisebenzelayo, kubalulekile ukuba kuqatshelwe apha ukuzimela phantsi ke ukuwenza wonke umsebenzi. Kungenxa yoko le nto ngokufanelekileyo asetyenziswa ubunzima kunye omkhulu kwimveliso. Emishini ezinjalo kusenokufuna welding iisarha band, kodwa nezixhobo ezizodwa isetyenziselwa le njongo.

Iindlela ukunciphisa estrip metal

Ukuze sikwazi ukufezekisa ezi njongo, kufuneka ukuba pick up le web tape ukuba inowuthi ezinqwenelekayo kwamazinyo. Oku kufuna ingqalelo inani lemiba, eyona ibaluleke kakhulu phakathi apho iprofayili uthe wagawulwa le preform. Kwaye ukulolwa iisarha band kufuneka umgangatho uphezulu. Ukuziqhelisa, ukhetho kwilaphu kwinyathelo ezinqwenelwayo ngokusetyenziswa iitafile ezizodwa. In inyathelo ukubala, le web kufuneka ukuba ukhumbule ukuba ngexesha kusikwe izinyo workpiece ngu 3-4. Kwaye ngoko ukuba kubaluleke kangaka, isebenzisa yintoni a band isarha (ixabiso le-10 okanye 250 amawaka), kuyimfuneko ukuba ukukhetha ubukhulu echanekileyo.